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November 21, 2017 • Page 3
Is That Barn Worth Remodeling?
By Heidi Carroll
SDSU Extension Livestock
Stewardship Associate
During the October 4
Animal Care Wednesday
Webinar, we heard from
Kevin Janni, Professor and
Extension Engineer at the
University of Minnesota.
Janni walked through the
questions that should be
asked when considering
to either remodel an older
barn or to start over and
build new. The questions
and concepts apply to all
types of livestock buildings, and Janni provided
examples from his work
with dairy producers.
The Hard Questions
“The purpose of a
livestock building is to
facilitate the management
plan,” Janni said. “You
have to ask yourself, is it
worth the time, money,
and effort to remodel? If
the remodeled space won’t
perform as well as a new
space, then building new
may be a better option.”
Discussions of remodeling versus building new
facilities are never simple
and come with many challenging questions. The
most important thing to
remember is give honest,
realistic answers and try
to keep emotions out of
the final decision. Here are
some key considerations
and potential challenges
to watch for when remodeling barns.
• Define the purpose for
animal housing
Determine the specie
type, number, and ages
of animals that will be
housed in the facility.
Determine the feedstuffs,
feed delivery, bedding
materials and manure
management plan. The
ultimate goal is to provide
a clean, dry environment
with plenty of fresh air
and easy access to clean
fresh feed and water for
the animals. Don’t overlook lighting to complete
observation and animal
care tasks.
• Labor efficiency and
safety
Consider the number
of people to complete the
necessary animal care
tasks. If the goal is to have
one person be able to do
everything, do the pen and
alley layout allow for this
or should more gates be
considered? Strive to make
the animal care tasks easy
to do with proper equipment because we all know
that people choose the
easy way of doing things.
Be critical of the layout
and work tasks to create
a safe working environment. Are ceilings too
low? Is footing appropriate
for people and animals?
Are there new tools or
equipment to purchase to
complete tasks if the barn
is remodeled?
• Identify animal care
tasks
Ask yourself, can I do
these things and can I do
them easily in this current
space? The basic tasks to
consider include: preparing and providing feed,
providing clean water,
fresh air in all weather
conditions, animal observation, add bedding,
remove bedding and manure, treating ill animals,
breeding or birthing, and
other desired tasks.
• Structural integrity and
soundness
The foundation is a
deciding factor to whether
a barn should be remodeled; be critical of any
cracks before starting a
project. Determine weightbearing walls that cannot
McGovern Hunger
Ambassador Award
Given During Annual
Hunger Summit
At DWU
MITCHELL — The South Dakota Hunger Summit awarded
the Rev. Erika Lehmann, of Dimock, with this year’s McGovern
Hunger Ambassador Award during the annual conference at
Dakota Wesleyan University Nov. 8.
Lehmann is the pastor at St. John Lutheran Church in
Dimock, has been the chairperson of the South Dakota Synod
Hunger Task Force for 25 years, and promotes the ELCA
Hunger Appeal. She also awards, on an annual basis, the “Holy
Cow” award to both the biggest and smallest congregations
that have done exemplary work with their efforts in hunger
relief.
According to those who
nominated her: “What stands
out is Pastor Erika’s continued deeply held passion for
raising awareness and commitment to ending hunger
and inviting congregations
to participate in the ELCA’s
Hunger Campaign.”
The McGovern Hunger
Ambassador Award was created to recognize South Dakotans who exemplify the same
passion for ending hunger as
George McGovern showed in
his life’s work both home and
abroad.
The other nominees
included: Ed Nebola, manager
of the Gregory Food Bank
in Gregory; and the Mitchell
Area Food Pantry staff.
The South Dakota Hunger
Summit brings people of all
ages and professions together
to discuss food security issues within their own communities as well as world hunger
topics and how to address
them. This year, M.J. Altman
was the keynote speaker. Altman is the editorial director
for World Food Program USA,
and the host and co-creator
of “Hacking Hunger.” Altman
has been a part of many hunger initiatives worldwide.
The Hunger Summit is
sponsored by the McGovern
Center at Dakota Wesleyan
University along with partners: Partners Against Hunger, Feeding South Dakota,
Midwest Dairy Council,
be removed. Additionally
discuss new doorways and
windows to maintain building soundness. Do you
have enough space? The
response to this is dependent on the planned use of
the space and the types of
animals that will be in the
space. Evaluate the condition of rafters and trusses.
Do you want to remove a
roof/ceiling or raise it? If
the answer is yes, hire a
structural engineer to lead
the remodel project.
• Ceiling height impacts
Ceiling height directly
determines other critical
components that can have
animal care challenges.
Low ceilings may limit the
type and size of equipment used for manure and
bedding handling. Having
undersized equipment can
hinder labor efficiencies. A
major challenge is ventilation options with low ceilings. Natural ventilation is
best achieved by 10 to 12
foot sidewalls, so buildings
with shorter walls may be
better suited to mechanical ventilation options
(e.g. positive tube systems
with fans). Lighting type
with low ceilings can pose
animal safety challenges if
animals are able to reach
the fixtures.
• Utilities
Within the overall
systems thinking model,
also consider the access
to water and electricity.
Are the existing locations
appropriate for desired
changes to animal spaces
or areas that require
cleaning? Is the electrical sufficient and placed
safely to run all necessary
equipment and lighting? If
additional waterers are going to be added to animal
spaces, evaluate the flow
rate to ensure enough
water is provided to the
number of animals that
will be drinking from each
source. Also consider any
local company limitations
of water or electrical usage
that may be in place for
livestock facilities.
• Location, location, location
This is one of the deal
breakers and is critical
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when deciding whether
to remodel, so be brutally
honest. Always avoid remodeling buildings in low
or wet areas. It can have
a negative impact on the
environment and typically
creates an undesirable experience for driving equipment or moving animals
for chores. Consider traffic
flow of people, vehicles,
equipment, and animals on
a daily basis and seasonally (e.g. harvest, tourism,
and hunting). Determine
the distance to other
areas related to animal
care tasks. How far do
cows have to walk to the
parlor? How many trips
does the feed wagon need
to make to the bunkers?
Can various tasks be done
simultaneously, such as
move animals and drive
equipment to and from all
farm locations?
• Costs
The rule of thumb
when figuring remodeling
costs is choose to build
new if remodeling costs
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exceed two-thirds (2/3)
the cost of the new facility.
For example, if building
new costs $60,000 then
remodeling costs should
be no more than $40,000$45,000. However, still be
wary when remodeling
costs approach 50% of
new costs and there is still
work to be done.
Dream with a Plan
The basic planning
process when considering
whether to remodel a barn
includes four steps.
1. Assess the existing
structure critically.
2. Determine the changes required for desired
management practices.
3. Evaluate the quality
of the space for the new
use.
4. Gather realistic values to determine the cost.
After careful planning
to remodel an existing
barn, take the next step
and think about the future.
Where will the next barn,
feed bunker, or manure
pit go?
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Owner Rebecca Johnson has taught yoga in Yankton for the last
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